TetraSort Steerable Roller Platform
A revolutionary, all-in-one sortation platform for merging, diverting, singulation, and queuing packages in parcel, distribution, and warehouse operations.
TetraSort Platform - Next-Generation Automation, Delivered
Distribution and parcel operations are changing faster than traditional automation can keep up. Product mixes shift, volumes spike, layouts evolve, and downtime is never an option. You need a sortation platform that adapts as quickly as your operation does.
Aegis’ TetraSort Platform delivers modular, next-generation sortation performance across parcel, distribution, and logistics environments. Unlike traditional steerable wheel sorters, TetraSort is built on proprietary steerable roller technology, delivering speed, precision, and unparalleled customization in a compact, low-maintenance package.
By diverting, merging, singulating, and queueing products using a single technology, TetraSort enables streamlined inbound and outbound automation from a single intelligent platform.
Aegis TetraSort Table
TetraSort Platform Advantages
TetraSort’s unique steerable roller design delivers unmatched productivity in a highly versatile and compact package.
Divert, singulate, merge, and queue packages All in one innovative system.
High-speed operation, up to 600 feet per minute.
Works with narrow package gaps for optimal efficiency.
Patented progressive and synchronous diverting technology.
Full 180-degree roller rotation with one degree precision.
Bi-directional operation, supporting inbound and outbound flow.
Independent motor control for precision and unparalleled customization.
One system for all package types: mailers, smalls, bigs, and irregulars
Fully electric with gearless motors for low cost of ownership.
TetraSort redefines what’s possible in sortation with a truly innovative design. Learn how its unique features can future-proof your business and streamline operations.
The Steerable Roller Difference
More contact. More control. More capabilities.
Most steerable wheel sorters use small sets of widely spaced wheels with narrow contact points that perform simple directional functions to divert packages. Our steerable roller technology provides better contact, more accurate control, and technologically advanced capabilities that scale with your operation and deliver real results.
TetraSort Steerable Roller
TetraSort Steerable Roller Module
Traditional Steerable Wheel Table
TetraSort Steerable Roller Table
TetraSort Steerable Wheel Sorter (Merge/Divert)
A high-speed steerable wheel sorter that intelligently identifies, sequences, and routes parcels with precision and control.
TetraSort Singulator
A compact, high-performance parcel singulator that aligns, orients, and spaces packages to one side of the conveyor for downstream labeling and processing.
TetraSort Queue
A high-speed steerable wheel table that expertly aligns, gaps, and queues packages, creating a controlled, predictable flow for downstream operations.
Four Technologies, One Incredibly Efficient Package
The TetraSort Steerable Roller Platform is comprised of four distinct product functionalities, each built around the same highly compact, modular, and scalable design.
TetraSort Steerable Wheel Sorter (Merge/Divert)
Precision Automation. Unmatched Flexibility.
Built for the pace of modern logistics, TetraSort Steerable Wheel Sorter combines speed, precision, and adaptability. Every feature is engineered to maximize throughput, uptime, and accuracy in order to help you exceed operational goals and, ultimately, your customers’ expectations.
Learn how TetraSort delivers unmatched throughput, versatility, and accuracy that empowers automated distribution centers to do more with less.
TetraSort Steerable Wheel Sorter Advantages
High-Speed Sorting: TetraSort maximizes your parcels per hour, ensuring your operation meets even the most demanding volume targets.
Bidirectional Merge/Divert: Supports both diverting and merging operations, enabling flexible shift reversibility and maximizing asset utilization.
Progressive and Synchronous Diverting: Patented controls efficiently handle various package types while maintaining velocity and performance.
Independent Motor Control: Each roller and swivel motor is individually controlled for precise parcel handling and reduced spacing – enhancing accuracy and improving handling.
Smart Facility Design: Load and unload from the same lane when paired with other Aegis solutions, optimizing space and flow.
Energy Efficient Operation: Operates on 48V DC motors with noise levels under 72 dBA, reducing energy and creating a quieter work environment.
Discover how TetraSort improves right-angle transfer rates by as much as 75%.
Witness how TetraSort expertly handles diverse package types, from small to large, light to heavy, and standard to irregular.
TetraSort Singulator
Small Footprint. Maximum Productivity.
The TetraSort Singulator delivers best-in-industry singulation performance, capable of handling up to 460* large-profile packages per linear foot. This translates to 7,000* packages singulated on a standard 15-foot-long table, boosting productivity in a modular, compact footprint.
TetraSort Singulator Advantages:
Industry-leading productivity
Highly efficient, compact footprint
Rapid deployment and scalability
Highly customizable and versatile
Minimal downtime and easy service
Smooth, precise handling
*Based on in-house testing using large-profile packages in a controlled environment.
TetraSort Singulator Advantages
High-Speed Singulation: TetraSort singulates up to 460 large-profile packages per linear foot, delivering industry-leading performance in a highly compact space.
Integrated Machine Vision System: Detects package position, length, and orientation, then coordinates individual wheel actuation for dynamic skewing and alignment.
Dual Operating Modes: Can be toggled between high-alignment mode or high-throughput mode, to prioritize labeling and orientation or rate based upon operational needs.
Independent Motor Control: Each roller and swivel motor is individually controlled for precise parcel handling and reduced spacing that enhances accuracy and improves handling.
Occupancy-Based Regulation: Stereo cameras continuously monitor package location and orientation, dynamically adjusting flow to maintain optimal utilization.
