Robotic Sortation Solutions
Automated robotic sortation systems that simplify order consolidation and power high‑performance warehouse automation.
Robotic Sortation Systems for Order Consolidation and Fulfillment
Robotic sortation systems bring flexibility, precision, and automation to one of the most labor‑intensive stages of fulfillment: order consolidation. As part of Aegis’ broader portfolio of automated sortation systems, OPEX Sure Sort automation helps you reduce manual touches, improve accuracy, and move from sorting products to building complete orders with confidence.
Comprehensive Robotic Sortation Solutions Portfolio
Aegis partners with OPEX to deliver a proven portfolio of robotic sortation and warehouse automation solutions engineered for high‑velocity operations. These systems combine compact footprints, scalable design, and intelligent automation to streamline order consolidation systems and improve fulfillment performance.
Sure Sort® Automated Order Sortation
Automated Order Sortation for Smalls and E‑Commerce
Sure Sort is a compact robotic sortation system designed to streamline small‑item order consolidation in high‑SKU and e-commerce fulfillment automation environments.
Key Benefits
Delivers high-speed automated sorting up to 2,400 items per hour
Replaces manual put walls with a compact, high-density footprint
Scales easily with modular expansion to support changing volumes and peak demand
Handles a wide range of small items with flexible bin configurations
Enables fast deployment and quick time to value
Sure Sort® X
Expanded Capability Robotic Sortation for Diverse Item Profiles
Sure Sort X enhances robotic sortation performance with broader product handling and increased capacity, supporting more complex warehouse automation solutions and order profiles.
Key Benefits
Sorts a wider range of product sizes and weights, up to 20 lbs.
Supports more sort destinations with larger system configurations
Delivers consistent throughput up to 2,100 items per hour
Advanced iBOT technology enables dynamic routing and continuous operation
Integrates easily with WMS/WCS or operates independently
Sure Sort® X with Xtract™
Integrated Sortation and Order Completion Automation
Sure Sort X with Xtract combines robotic sortation with automated order retrieval to create a fully integrated order consolidation system and sort‑to‑pack workflow.
Key Benefits
Automates sorting, retrieval, and transfer into final shipping containers
Processes up to 1,800 items and 200 completed orders per hour
Eliminates manual tote handling with automated extraction and dispensing
Supports flexible workflows across e-commerce fulfillment automation and distribution
Scales with modular architecture and configurable system design
Additional Features and Options
iBOT® Technology
Autonomous, self‑charging robotic vehicles dynamically transport items to sort destinations with real‑time routing and high system efficiency.
Induction Module
Flexible induction options feed items into the system from either side, supporting efficient workflow design and seamless integration with upstream processes.
RFID Scan Tunnel
A six‑sided automated scan tunnel captures barcode and RFID data regardless of item orientation, ensuring accurate tracking and sortation.
Pick‑to‑Light (PTL)
Integrated light‑directed indicators guide operators to complete orders quickly and accurately at each sort location.
Sort Bin Configuration & Expansion Modules
Configurable bin layouts and modular expansion allow systems to scale capacity and maximize sort density within a compact footprint.
The Aegis and OPEX Advantage
Aegis Sortation deploys robotic sortation as part of a broader material flow strategy, leveraging OPEX Sure Sort®, Sure Sort® X, and Sure Sort® X with Xtract™ to transform how operations handle order consolidation and fulfillment. Sure Sort delivers compact, high-density robotic sortation that replaces manual put walls, while Sure Sort X expands capability for larger items, higher volumes, and more complex order profiles. Sure Sort X with Xtract extends automation beyond the sort by enabling one-touch order completion, automatically retrieving and transferring sorted items into final shipping containers with minimal manual intervention.
Together, these solutions allow Aegis to design robotic sortation systems that:
Streamline order consolidation with fewer manual touches
Adapt to changing SKU mix, order profiles, and demand patterns
Integrate cleanly with picking, packing, and conveyance workflows
Maintain consistent throughput and operational efficiency
The result is a robotic sortation solution that fits how your operation actually runs today and continues to perform as it grows.
