Tetra Sort Steerable Wheel Technology

An innovative, all-in-one platform for merge, divert, singulation, and control operations in parcel and distribution and fulfillment.

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Tetra Sort Steerable Wheel Sorter

Precision Automation. Unmatched Flexibility.

Operations are changing faster than traditional automation can keep up. Product mixes shift, volumes spike, layouts evolve, and downtime is never an option. You need a sortation platform that adapts as quickly as your operation does.

Tetra Sort delivers modular, next-generation sortation performance across parcel, distribution, and logistics environments. Built on proprietary steerable wheel technology, Tetra Sort delivers speed, precision, and unparalleled customization in a compact, low-maintenance package.

By diverting, merging, singulating, and controlling product with a single technology, Tetra Sort enables streamlined inbound and outbound automation from one intelligent platform.

Tetra Sort Advantages:

  • Divert, singulate, merge, and control.  All in one innovative system.

  • High-speed sorting up to 600 feet per minute.

  • Works with package gaps as narrow as 6 inches.

  • Progressive and synchronous diverting technology.

  • Full 180-degree wheel rotation with one degree precision.

  • Bi-directional operation, supporting inbound and outbound flow.

  • Independent motor control for precision and unparalleled customization.

  • One system for all package types: mailers, smalls, bigs, and irregulars

  • Fully electric, gearless motors, and panel-less design for low cost of ownership.

Tetra Sort Advantages

  • High-Speed Sorting: Tetra Sort maximizes your parcels per hour, ensuring your operation meets even the most demanding volume targets.

  • Bidirectional Merge/Divert: Supports both diverting and merging operations, enabling flexible shift reversibility and maximizing asset utilization.

  • Progressive and Synchronous Diverting: Patented controls efficiently handle various package types while maintaining velocity and performance.

  • Independent Motor Control: Each roller and swivel motor is individually controlled for precise parcel handling and reduced spacing – enhancing accuracy and improving handling.

  • Smart Facility Design: Load and unload from the same lane when paired with other Aegis solutions, optimizing space and flow.

  • Energy Efficient Operation: Operates on 48V DC motors with noise levels under 72 dBA, reducing energy and creating a quieter work environment.

Discover how Tetra Sort improves right-angle transfer rates by as much as 75%.

Tetra Sort Product Videos

Tetra Sort redefines what’s possible in sortation with a truly innovative design. Learn how its unique features can future-proof your business and streamline operations.

Witness how Tetra Sort expertly handles diverse package types, from small to large, light to heavy, and standard to irregular.

Explore More Insights

Stay ahead with fresh perspectives on automation, sortation, and conveyor innovation. Check out our latest blog posts and resources designed to help you make smarter decisions.

Request a Tetra Sort quote today