Press Release: Aegis Unveils New SmartSort Steerable Wheel Sorter Built for Speed and Flexibility
FOR IMMEDIATE RELEASE
Aegis Sortation Launches SmartSort – A Next-Generation Steerable Wheel Sorter Built for the Pace of Modern Logistics
Louisville, KY – October 16, 2025 – Aegis Sortation, a leading innovator in intelligent systems automation, today announced the launch of SmartSort, a fully electric, modular steerable wheel sorter engineered to meet the demands of modern logistics. Designed for speed, flexibility, and seamless integration, SmartSort empowers parcel facilities to handle diverse product mixes with unmatched precision and efficiency.
“SmartSort reflects everything we believe in at Aegis: solving real-world challenges with bold thinking, relentless execution, and a deep commitment to our customers,” said Dean Terrell, Aegis Sortation’s Chief Technology Officer. “This innovation is the result of listening to our customers and building exactly what they need.”
Built for the Real World
SmartSort is engineered to address the operational pressures faced by carriers, 3PLs, and warehouse operators. Its modular 1x4 design enables rapid deployment, easy reconfiguration, and scalability across a wide range of facility layouts. With bidirectional sorting, independent motor control, and a fully electric 48V DC system, SmartSort delivers high-speed performance without the complexity of pneumatics or belts.
Key Features:
High-Speed Sorting: Twice as fast as similar systems, with speeds up to 400 fpm.
Multi-Directional Diverting: -90° to +90° rotation for flexible routing.
Fully Electric Operation: 48V DC motors, 120V input—no compressed air required
Reduced Maintenance Costs: Gearless, beltless design with integrated overload protection.
Quiet Operation: Under 72 dBA for improved work environments.
Modular Design: Unique 1x4 module assemblies can be arranged to accommodate a variety of widths and lengths.
Designed for Uptime
SmartSort’s serviceability-first design features swappable modules, easy-to-remove panels, and common components across configurations, thereby reducing downtime and the total cost of ownership. An optional touchscreen interface provides real-time diagnostics and operational insights.
Aegis Philosophy in Action
“At Aegis, we don’t just build innovative systems. We build innovative partnerships,” said Tony Young, Founder and CEO at Aegis Sortation. “SmartSort is a direct result of listening to our customers, collaborating across teams, and staying true to our values so we can continue to transform our customers’ operations through disruptive innovation.”
Availability
SmartSort is available now for deployment across North America. For more information, visit www.aegissortation.com or contact [email protected].
About Aegis Sortation
Aegis Sortation is a disruptive force in parcel automation, designing intelligent, purpose-built systems that help logistics leaders move faster, smarter, and more efficiently. Headquartered in Louisville, KY, Aegis delivers scalable solutions for industry-leading companies that solve today’s toughest material handling challenges.
